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At the request of a number of customers, we've been experimenting with a
quick attach and detach method for removal during the summer.
This site is strictly to keep you up to date on our experimentation and
please understand that if you try it and you aren't able to successfully
pull it off, that you shouldn't hold it against us, etc. We are just
providing this information for those competent tinkerers who just have to
know what we know, at any cost.
This technique can be used only on the following models:
475-875 ATV or Street
475-100 ATV or Street
525-875 ATV or Street
525-100 ATV or Street
575-875 ATV or Street
575-100 ATV (Street not available)
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Installing Left Hot Grip® to enable quick future removal.
Suitable for handlebars with end-weights only. Use common steel hanger
wire.
CAUTION: When drilling holes, wear
appropriate eye safety protection.
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Drill 1st hole the diameter of your metal coat hanger wire about 1/2"
in from left handlebar end. We found a .089" drill worked well for our
coat hangers. We recommend drilling at 3 o'clock and 9 o'clock (otherwise
when you drill the holes the metal debris may more easily drop in your
eyes)
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Take a 5 - 6" section of metal coat hanger wire, bend one end at a 90
degree angle with the short leg being about 1/4" long. Insert it in
the 1st hole on the handlebar, aiming the long end of the wire towards
the switch housing. Shorten the wire if needed to not hit the switch
housing. Note that there are deep and shallow grooves in the inside
of the left Hot Grip®. Determine where you want the
wire exit of the grip to be, usually aiming downward toward the ground,
and push the grip onto the left handlebar with the wire aligning with
one of the deeper grooves.
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Push grip on until it reaches the end of the wire, and mark wire end
location on the handlebar. Remove grip and drill your 2nd hole.
Bend the wire to fit into the 2nd hole as shown.
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Slide grip on about 3/8" and mark where you can locate a 3nd
hole, aligning it with another deep groove in the grip, generally one
180 degrees opposite the first two holes you drilled. Then insert your
original bent wire that was 5" long, with the single bend in it, and
repeat the steps 1 through 3.
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After inserting another properly bent wire in the second pair of holes,
install the grip, and use your handlebar end weight to prevent any outward
movement in the grip. If moving the grip fully toward the switch housing
leaves a gap on either end of the grip, then you need to improvise to
prevent the movement. Various means of preventing this movement include
physical stops such as wrapping black electrical tape repeatedly with the
tape cut to the proper gap width you need.
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The grip is now secured both against rotational movement, and outward
movement, yet can be removed without damaging the grip. You can remove
it for the summer if you wish. On the throttle side, remove the grip
with the throttle tube that it was epoxied to, and replace the throttle
tube with another from your dealer. They are generally quite inexpensive.
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Important: Do NOT use this method if you are unable to
secure the grip from moving outboard with a device such as a handlebar
end-weight. An example of an acceptable alternative would be to drill and
tap a 6mm hole in the end of a solid handlebar (such as the Honda Gold Wing)
and to install a “fender-washer” that has a 1/4" hole with a 1" outer diameter,
and to install it through the outboard end of the grip to the threaded
handlebar hole. Do NOT secure the Hot Grip® by drilling
a hole in the grip’s “grip” area as there are heating wires throughout it.
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Hot Grips® Mfg.
166 Methodist Hill Road
Plainfield, NH 03781
Phone: 603-448-0373
Fax: 603-448-0305
support@hotgrips.com
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"Hot Grips" and the associated logo are the trademark or the registered trademark of Hot
Grips Manufacturing, Inc. Hot Grips® products are protected under one
or more of the following US/Canadian patents: USA: 4,471,209; 4,937,429; 4,990,753;
7,091,450; Canada: 1,299,621
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